Euroaquappr sakkti polymers
SAKKTHI POLYMERS
ISO 9001:2008 Certified Company
Euroaquappr
PP-R Technical Datas
EUROAQUA® PP-R PLUMBING TECHNOLOGY is a complete range of Polypropylene Random Copolymer Pipes & fittings  for Hot & Cold water connection for domestic, chemical and Food Industry.
We are using the world famous & the best raw materials from Hyosung corporation, Korea & Lyondellbasell, Germany.
PLUMBING SYSTEM : THE LIFELINE OF A HOUSE /INDUSTRY
Euroaquappr A successful product could be defined as one which consistently meets the requirements of the key members of the value chain.
Euroaquappr PP-R pipes for plumbing and heating applications is a good example.
Euroaquappr It offers, to the converters easy processability to both pipes and fittings, to system suppliers proprietary colours, to the installer excellent weldability, and to the building owner no taste and odour influence, long service lifetime and excellent environmental result.
PP –R
  What is PPR :  PP-R is a thermoplastic polyolefin which is easy to process into pipes & fittings with superior chemical & physical properties
  Why we need PP-R : They are  Best carriers  of potable water (Both hot or cold) in domestic as well as in industrial application IN TERMS OF QUALITY & PRICE
  When we need PP-R: When Long term performance under adverse conditions without deviations in standards is required
  Where we need PP-R : Areas of Plumbing/hot water/Water tight systems/corrosion resistance/No encrustation tendency/Noise dampening plastic material/Long term pressure resistance applications/ no leakage –life time
STANDARDS FOR PIPES & FITTINGS
DIN 8076
-Pressurized thermoplastic pipelines, compression type metal fittings
DIN 8077
-Polypropylene PP pipes, dimensions
DIN 8078
-Polypropylene pipes, general quality requirements, tests.
DIN 16962-Polypropylene (PP) pipe fittings
DIN 53735-Tests of plastic materials; determination of melt index of thermoplastics.   
DIN 16960-Welding of the thermoplastics materials, principles
DVS 2203
-Tests of thermoplastic pipe fittings for welding
DVS 2207 part 11
-Welding of the thermoplastic materials PP type 1 and type 2 pipes and accessories.
DVS 2208 Part 1
-Machinery and equipment for welding thermoplastics, welding with hot elements.
BIS(BUREAU OF INDIAN STANDARDS)-  IS 15801 ; 2008
Polypropylene – random copolymer pipes for hot and cold water supplies
Raw Material Specifications & Quality:
CHARACTERISTICS OF POLY PROPLENE R.C. (PP-R)
MECHANICAL Test Unit of measurement Test Value
Density ISO/R 1183 Kg / m³ 900
Average molecular weight Viscous dissolution    - 15.10
Ultimate strength ISO R/527 speed D N / mm² 40
Ultimate elongation ISO R/527 speed D % 800
Modulus of elasticity IS0 178 N / mm² 800
CHARPY impact strength DIN 8087 part II   No break
Resistance under spherical pressure ISO2039 (H358/30) N / mm² 40
THERMAL      
Melting zone Microscopic polarization ºC 140—150
Melting index MFI 190/5 ISO / R 1133 Procedure 18 G / 10 min 0.4
Linear coefficient of expansion VDE 0304 Kˉ¹ 1.5x10-4
Specific Heat Calorie per m KJ/KgK 2.0
Thermal conductivity DIN 52612 W / mK 0.24
ELECTRIC      
Loss Factor DIN 53483   <5x10-4
Die Electric constant DIN 53483   2.3
Volume resistivity DIN 53482 Ohm.cm >1x10-16
Dielectric Strength DIN 53481 KV / mm 20
Advantages & Main Features:

EUROAQUA® PP-R PLUMBING TECHNOLOGY
is a new high technology system of pipes and fittings suitable for many liquid and gas services in buildings.

It has many important features including:

Resistance to abrasion and corrosion
ppr no corrosion by acid and alkaline fluids with pH values between 1 and 14
ppr high chemical resistance
ppr Excellent ESCR – Longer life
ppr high abrasion resistance  =>  high flow velocities possible

High internal pressure resistance
ppr minimum 50 years life time

No negative influence on water quality
ppr compliance with the international standards on the use of plastic materials for the transportation of drinking water
ppr Prevents UV passage – prevents growth of bacteria & algae

Very smooth surface of pipes and fittings
ppr No lime stone or other deposits (non polar nature), no bacterial & fungal growth
ppr head loss / pressure drop reduced to a minimum/ Negligible

Welding capacity
ppr 100% homogeneous connections, guaranteeing leak-tight, long lasting system
ppr fast and easy installation

Threaded insert fittings
ppr watertight assemblies with other metal elements in the installation

Silence / sound absorption
ppr considerable noise reduction in comparison to metal

Low specific weight
ppr easy transport and handling
ppr Lowest density as compared to conventional metal pipes

Reduced condensation
ppr low heat conductivity reduces the condensation of water on the outer surface of cold water pipes

Resistance to stray currents
ppr PP-R has a low electrical conductivity
ppr perforation phenomena caused by stray currents are unknown


Fitness for use in seismic areas
ppr flexibility and toughness of the PP-R pipes allow their use also in seismic areas
HYGIENIC AND NON TOXIC
Food grade-All material used in the production of the EUROAQUA® PP-R PLUMBING TECHNOLOGY are non-toxic, eco friendly, foodgrade in accordance with current International Standards.(see food grade certificate)
Widely used in European and developed countries, approved by water quality institutions of 16 countries across the world
Energy saving
low heat conductivity of PP-R leads to 10-20% energy saving. Heat preservation and energy saving greatly minimizes heat losses during hot water flow. The heat conduction coefficient is 1/200 of metal pipes
Material (Normally used for Hot Water) Thermal Conductivity at 20ºC
) in W/mK
EUROAQUA PP-R PLUMBING TECHNOLOGY 0.24
Iron 45 to 60
Steel 45 to 60
Copper 300 to 400
Fields of Application
Hot and cold water supplying pipes
Sanitary lines
Water purifying / Pharmaceutical plants for clean water
Lines for conveying liquid food products
Industrial systems like
conveying compressed air pressure
aggressive fluids like acids, alkaline solutions
Effluent and Sewage Disposal
Industries like sugar, textile, paper. etc
Pipes for Agriculture use.
Chilled water circuit for refrigeration units
Radiator heating pipes.
Under floor heating pipes
Potable water pipe networks for cold and warm water installations
i.e. in residential buildings, hospitals, hotels, office and school                                       
buildings, ship buildings etc.
Pipe networks for rainwater utilization systems
Transport of liquid foods
PPR PIPES - PRECAUTIONS

ppr Transport & Handling
The products should be handled with normal care. Pipes and fittings with imperfections should not be installed.
ppr Exposure to UV Rays
It is recommended to do some protective outer layer/ outer coating / avoid direct sun light exposures
ppr Bending
Large bends can be obtained by cold forming. If the bend radius is shorter than 8 times the dia of the pipe, it is recommended to heat up the part concerned by means of a hot air blower.
ppr Threaded Joints
To ensure tightness, Teflon or similar products can be used.
ppr Welding
Only chemically similar materials are supposed to be welded. Thus Polyethylene and polypropylene should not be welded. For the same material, the products to be welded should have approximately the same fusion index.
ppr Support
The PP-R pipes are not self-contained so it is necessary to support them at specific distances.
ppr Pipe Cutting
Cuttings should be carried out using tools which ensure a clean cut free from burrs and perpendicular to the axis.
ppr Low temperatures
At temperatures below 0 deg C, following precautions should be taken :
                 Pay attention when cutting the pipe,
                 Check the cut made,
                 Avoid impact and excessive strains,
                 Not to make elbows with vary narrow radius.
In presence of cold draughts, welding must be carried out in protected areas, to avoid a quick cooling of the surfaces
Indoor Hot & cold water Plumbing pipe & fittings Pipe selection chart
The table lists the permissible working pressure for pipes with different pressure class under specific temperature and work life.
Under normal work pressure and condition, the life of EUROAQUA PPR – Pipe system can reach 50 years at least.
SUITABLE CONTINOUS WORKING PRESSURE AT VARIOUS OPERATING TEMPERATURE AND PRESSURE.
SDR 11/ PN10 SDR 7.4/ PN16
Temp Pressure Temp Pressure
0C Mpa Kg/cm2 0C Mpa Kg/cm2
10 1.91 19.10 10 3.02 30.20
20 1.63 16.30 20 2.58 25.80
30 1.37 13.70 30 2.17 21.70
40 1.15 11.50 40 1.84 18.40
50 0.98 9.80 50 1.55 15.50
60 0.82 8.20 60 1.28 12.80
70 0.62 6.20 70 0.98 9.80
80 0.39 3.90 80 0.62 6.20
95 0.27 2.70 95 0.41 4.10
 
SDR 6/ PN20 SDR 5/ PN25
Temp Pressure Temp Pressure
0C Mpa Kg/cm2 0C Mpa Kg/cm2
10 3.8 38.00 10 4.78 47.80
20 3.24 32.40 20 4.09 40.90
30 2.73 27.30 30 3.44 34.40
40 2.3 23.00 40 2.9 29.00
50 1.95 19.50 50 2.46 24.60
60 1.62 16.20 60 2.04 20.40
70 1.23 12.30 70 1.55 15.50
80 0.77 7.70 80 0.98 9.80
95 0.52 5.20 95 0.65 6.50
Comparison of  PPR & CPVC
Property CPVC PPR
Impact Strength 1.0 - 5.6 1.1 - 14.0
Vicat Softening Temp. °C 110 130
Maximum Safe Working Temp., °C 85 95
Friction Factor Low Very Low
Water Absorption (%) Maximum 0.15 0.03
Specific Gravity gms/cm3 1.49 - 1.58 0.9
Chemical Resistance Average Very High
Hygenic Property Average Very Good
Service Life - Years 30 - 40 More than 50 Years
Relability Good Very Good
     
Joining Method Special Solvent Cement Simple Heat Fusion
Joining Skill Needs Special Attention & Skilled Labour Very Simple & can be done by unskilled Labour
Joining Strength Surface Homogenity Thorough Homogenity
Joining Time Few minutes Few Seconds
Joining Line Commissioning 24 Hrs Immediate
     
Comparison of  PPR with other similar products.
PROPERTIES PP-R STEEL GI COPPER CPVC
Service Life Guarantee(years) >50 <15 <25 <30 <50
Corrosion/Abrasion Resistance Excellent Poor Poor Poor Very Resistant
Easiness in Fittings Very Easy Difficult Difficult Difficult Easy
Laying (Easiest: 100,Hardest: 0) 100 25 25 40 75
Inner Surface smoothness Excellent Smooth Smooth Rough Smooth
Pipe/Fitting Cost Cheap Expensive Expensive Cheap Expensive
Chemical Resistance Excellent Cumbersome Cumbersome Cumbersome Good
Jointing Reliability(Max:100, Min:0) 100 0-80 0-80 0-50 0-80
Easiness in Repair & maintenance Very Easy Cumbersome Cumbersome Cumbersome Easy
    EUROAQUA PPR PIPES  
PIPE PN10/SDR 11/ S5 Diameter Wall thickness Internal diameter Water content weight
Code Dimension Packing OD WT ID lit/m kg/m
 Unit mm mm mm
EA001 20mm 75 20 1.9 16.2 0.206 0.107
EA002 25mm 50 25 2.3 20.4 0.327 0.164
EA003 32mm 30 32 2.9 26.2 0.539 0.261
EA004 40mm 20 40 3.7 32.6 0.835 0.412
EA005 50mm 15 50 4.6 40.8 1.307 0.638
EA006 63mm 10 63 5.8 51.4 2.075 1.01
EA007 75mm 5 75 6.8 61.4 2.961 1.41
EA008 90mm 5 90 8.2 73.6 4.254 2.03
EA009 110mm 3 110 10 90 6.362 3.01
EA010 160mm 1 160 14.6 130.8 13.437 6.38
 
 PIPE PN10/SDR 7.4/ S3.2 Diameter Wall thickness Internal diameter Water content weight
Code Dimension Packing OD WT ID lit/m kg/m
 Unit mm mm mm
EA201
20mm
75 20 2.8 14.4 0.163 0.148
EA202
25mm
50 25 3.5 18 0.254 0.23
EA203
32mm
30 32 4.4 23.2 0.423 0.37
EA204
40mm
20 40 5.5 29 0.66 0.575
EA205
50mm
15 50 6.9 36.2 1.029 0.896
EA206
63mm
10 63 8.6 45.8 1.647 1.41
EA207
75mm
5 75 10.3 54.4 2.323 2.01
EA208
90mm
5 90 12.3 65.4 3.358 2.87
EA209
110mm
3 110 15.1 79.8 4.999 4.3
EA210
160mm
1 160 21.7 117 10.604 9
 
  PIPE PN20/SDR 6/ S2.5 Diameter Wall thickness Internal diameter Water content weight
Code Dimension Packing OD WT ID lit/m kg/m
 Unit mm mm mm
EA301 20mm 75 20 3.4 13.2 0.137 0.172
EA302 25mm 50 25 4.2 16.6 0.216 0.266
EA303 32mm 30 32 5.4 21.2 0.353 0.434
EA304 40mm 20 40 6.7 26.6 0.555 0.671
EA305 50mm 15 50 8.3 33.4 0.876 1.04
EA306 63mm 10 63 10.5 42 1.385 1.65
EA307 75mm 5 75 12.5 50 1.963 2.36
EA308 90mm 5 90 15 60 2.826 3.36
EA309 110mm 3 110 18.3 73.4 4.229 5.01
Chemical Resistance of PP - R
Chemicals  or
Products
Strength TEMPERATURE
Acetic acid do 40% S S -
Acetic acid 50% S S -
Acetic acid glacial vicenez96% S L NS
Acetic anhydride 100% S - -
Acetone 100% S S -
Aceptophenone 100% S L -
Acrylonitrite 100% S - -
Air   S S S
Almond oil   S - -
Alum Sol S - -
Ammonia, aqueous do 30% S - -
Ammonia,dry gas 100% S - -
Ammonialiquid 100% S - -
Ammoniya acetate Sat.so S S -
Ammoniya chlorid Sat.so S - -
Ammoniya fluoride Sol S S -
Ammoniya hydrogen Sat.sol S S -
carbonate        
ammonium hydroxide Sat.sol S - -
Ammounium
etaphosphate
Sat.sol S S -
Ammonium  nitrate Sat.sol S S S
Ammonium phosphate Sat.sol S - -
Ammonium  sulphate Sat.sol S S S
Amyl acetate 100% L - -
Amyl alcohol 100% S S S
Aniline 100% S S -
Apple juice   S - -
Aqua regia HCL/HNo3-3/1 NS NS NS
Barium carbonate Sat.sol S S S
Barium chloride Sat.sol S S S
Barium hydroxide Sat.sol S S S
Barium sulphate Sat.sol S S S
Benzene 100% L NS NS
Benzoic acid Sat.so S - -
Benzyl alcohol 100% S L -
Butanol 100% S L L
Butyl acetate 100% S L L
Butyl glocol 100% S - -
Chemicals  or
Products
Strength TEMPERATURE
Butyl Pheno Cold s S - -
Butyl Phthalate 100% S L L
Calcium carbonate Sat.so S S S
Calcium chloride Sat.so S S S
Calcium hydroxide Sat.so S S -
Calcium hypochlorite sol S - -
Calcium nitrate Sat.sol S S -
Camphor oil   NS NS NS
Carbon dioxide, dry gas 100% S S -
Carbon dioxide, wet   S S -
Carbon disulphide 100% S NS NS
Carbon tetrachloride 100% NS NS NS
Castro oil 100% S S -
Caustic c soda do 50% S L L
Chlorine, aqueous Sat.sol S L -
Chlorine dry gas 100% NS NS NS
Chlorine, liquid 100% NS NS NS
Chloroacetic acid sol S - -
Chloroethanol 100% S - -
Chloroform
Chlorosulphonic  acid
100%
100%
L
NS
NS
NS
NS
NS
Chrome alum Sol S S -
Chromic acid do 40% S L NS
Citric acid 10% S S S
Coconut  oil   S - -
Corn oil   S L -
Cottonseed oil   S S -
Cresol vicenez96% S - -
Copper (II) Chloride Sat. sol S S -
Copper (II) nitrate 30% S S S
Copper (II) silphate Sat.sol S S -
Benzoic acid Sat.sol S - -
Benzyl alcohol 100% S L -
Borax Sol S S -
Boric acid Sat.sol S - -
Bromine, gas   L NS NS
Bromine, liquid 100% NS NS NS
Butane 100% S - -
Dichloroacetic acid 100% L - -
Chemicals  or
Products
Strength TEMPERATURE
Dichloroethylene (A a B) 100% L - -
Diethanolamine 100% S - -
Diethyl ether 100% S L -
Diethylone glycol 100% S S -
Diglycolic acid Sat.sol S - -
Disoctyl phthalate 100% S L -
Dimethyl amine 100% S - -
Dimethyl formamine 100% S S -
Dioctyl phthalate 100% L L -
Dioxane 100% L L -
Distilert water 100% S S S
Ethanolamine 100% S - -
Ethyl acatate 100% L NS NS
Ethyl alcohol do 95% S S S
Ethyl Chloride 100% NS NS NS
Ethylene chloride 100% L L -
Ethylene glycol 100% S S S
Formaldehyde 40% S - -
Formic acid 10% S S L
Formic acid 85% S NS NS
Formic acid anhydrous 100% S L L
Fructose Sol S S S
Fruit juice 20% S S S
Gasoline, petrol
(aliphatic hydrocerbone)
100% NS NS NS
Gelatine   S S -
Glucose 30% S S S
Glycerine 100% S S S
Glycolic acid 100% S - -
Heptane do 48% L NS NS
Hexane do 2 do 7% S L -
Hydrobromic acid do 10 do 20% S - NS
Hydrochloric acid 30% S S S
Hydrochloric acid do 35 do 36% S S -
Hydrochloric acid Dil.sol S L L
Hydrochloric acid 40% S - -
Hydrofluric acid 100% S - -
Hydrofluric acid 100% S - -
Hydrogen do 10% S - -
Hydrogenchloride do 30% S S -
Drygas
Hydrogen peroxide
  100%   S   -   -
Hydrogen peroxide   S L -
Hydrogensulphide
Drygas
100% S S -
Chemicals  or
Products
Strength TEMPERATURE
Iodine in alcohol 100% S - -
Ispropppyl alcohol 100% S S S
Isoprophyl ether do 90% L - -
Isoctane   L NS NS
Lactic acid   S S -
Lanoline Sat.sol S L -
Linseed oil Sat.sol S S S
Magnesium  carbonate Sat.sol S S S
Magnesium  chloride Sat.sol S S -
Magnesium  sulphate Sat.sol S S -
Mercurry (II) chloride Sol S S -
Mercury (II) cyanide 100% S S -
Mercury (II) nirrtrate 100% S S -
Mercury 5% S S -
Methyl acetate do 32% S S L
Methyl aclcohol 100% S L L
Methyl amine 100% S - -
Methyl bromide 100% NS NS NS
Methyl ether ketone   S - -
Methylene chloride Sat.sol L NS NS
Milk   S S S
Sodium Thilosulphate
(hypo)
Sat.sol S - -
Soybean oil 100% S L -
Succinic acid od10do 30% S S -
Sulphur Dioxide
Dry or wet
50% S S -
Sulphur acid 96% S S -
Sulphuric acid 98% S L L
Sulphuric acid Sol S L NS
Sulphuric acid 10% L NS NS
Sulphurous  acid 100% S - -
Tartaric acid 100% S S -
Tetrahydrofuran 100% L NS NS
Tetralin Sat.sol NS NS NS
Thiophene Sat.sol S L -
Tin (IV) chloride 100% S S -
Tin (II) Chloride   S S -
Toluene   L NS NS
Trichloracetic acid do 50% S S -
Cyclohexane 100% S - -
Cyclohexanol 100% S L -
Cyclohexanone 100% L NS NS
Dekaline
(decahydronaphthalene)
100% NS NS NS
Chemicals  or
Products
Strength
TEMPERATURE
Dextrin Sol S S -
Dextrose Sol S S -
Dibutyl phthalate 100% S L NS
Monochloroacetic acid vice nez 85% S S -
Naphtha   S NS NS
Nickel chloride Sat.sol S S -
Nickel nitrate Sat.sol S S -
Nickel sulphate Sat.sol S S -
Nitric acid 10% S NS NS
Nitric acid 30% S - -
Nitric acid do 40 do 50% L NS NS
Nitrobenzene 100% S L -
Oleic acid 100% S L -
Olive oil   S S L
Oxalic acid Sat.sol S L NS
Oxygen 100% S - -
Parafin oil (FL 65)   S L NS
Poanut  oil   S S -
Peppermint  oil   S - -
Perchloric acid 2N S - -
Petroleum ether
(ligroine)
  L L -
Phenol 5% S S -
Phenol
Phosporic acid
90%
25%
S
S
-
S
-
S
Phosporic acid do 25 do 85% S S S
Picric acid Sat.sol S - -
Potassium bicarbonate Sat.sol S S -
Potassium borate Sat.sol S S -
Potassium bromate do10% S S -
Potassium bromide Sat.sol S S -
Potassium carbonate Sat.sol S - -
Potassium chlorate Sat.sol S S -
Potassium chloride Sat.sol S - -
Potassium chromate Sat.sol S S -
Potassium cyanide Sol S - -
Potassium fluoride Sat.sol S S -
Potassium hydroxide do 50% S S S
Potassium iodide Sat.sol S - -
Potassium nitrate Sat.sol S S -
Potassium perchlorate 10% S S -
Potassium permanganate 2N S - -
Potassium sulphate Sat.sol S - -
Propane 100% S - -
Chemicals  or
Products
Strength TEMPERATURE
Propionic acid vice new 50% S - -
Silver nitrate Sat.sol S S L
Propane 100% S - -
Propionic acid vice new 50% S - -
Silver nitrate Sat.sol S S L
Sodium acetate Sat.sol S S S
Sodium benzoate 35% S - -
Sodium carbonate do 50% S S L
Sodium chlorate Sat.sol S - -
Sodium chloride 2% S L NS
Sodium chloride 20% S L NS
Sodium dichromate Sat.sol S S S
Sodium hydrogen
carbonate
Sat.sol S S S
Sodium hydrogen
sulphate
Sat.sol S S -
Sodium hydrogen
sulphate
Sol S - -
Sodium hydroxide do10  do 30% S S S
Sodium hypochlorite 5% S S -
Sodium hypochlorite 10% S - -
Sodium hypochlorite
Sodium meta phosphate
20%
Sol
S
S
L
-
-
-
Sodium nitrate Sat.sol S S -
Sodium perborate Sat.sol S - -
Sodium silicate
Sodium sulphate
Sol
Sat.sol
S
S
S
S
-
-
 
Explanation:
S - Suitable
NS - Unsatisfactory
L - Uncommendable
- - Not Mentioned
 
 
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